Many industrial processes depend on Polycrystalline Diamond(PCD) tooling for cutting materials such as metals, wood, and plastic. This is because PCD tools easily and accurately cut through highly abrasive and solid metals compared to other cutting tools. If you are looking for the best metal cutting tools for your industrial activities, PCD tools are your best. Below is an overview of PCD tooling, types, application, and benefits.
What is PCD tooling?
PCD tooling uses synthetic cutting edge material made from the sintering of diamond particles and a metallic binder at an incredibly high temperature, creating a hard and abrasive-resistant cutting tool. There are many types of PCD tools used in our daily operations. The most common ones used for high precision activities include reamers, drills, end mills, boring tools, and forming tools. PCD tooling is used in various industrial applications such as drilling, machining aluminum and alloys, routing, laminating floors, cutting chipboards, and other composite materials.
Why should you use PCD tooling?
Below are some of the main benefits of using PCD tooling:
1. High tenacity
The bonding of diamond particles and metallic binders under high temperatures and pressures make PCD tools hard, tough, and tenable. That makes PCD tools more resistant to abrasion and wear and tear than normal cutting tools. The toughness makes PCD tools ideal for all kinds of cutting and drilling activities. You should apply PCD tooling for your industrial tooling needs.
2. Longer lifeline
Durability is always a key consideration when buying any tool. Manufacturing of PCD takes longer compared to other cutting tools. The longer production time produces high-quality tools that last longer before needing replacement or repair. This saves you a considerable chunk of money you would have spent on operational costs in the long run.
3. Precision, quality, and efficiency
You should save as much time as possible when undertaking any tooling activity. Using less time enables you to do more work hence high productivity and profits. However, as much as you strive to save time, you should also ensure you provide high-quality results. PCD tooling enables you to do both. This is because PCD tools cut through abrasive materials faster and precisely. You save a lot of time you would have used in shaping cutting edges to your desired forms.
One of the main advantages of using PCD tools is that they are used with various materials. Among them include; wood, abrasive plastic, aluminum, and various metal-matrix composites. This enables you to use one tool for a wide range of activities rather than buying different tools for different activities. PCD tools' versatility saves you money in the long run.
For more information on the benefits of PCD tooling, contact a local supplier.